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Aaron Blinka

Principal Software Engineer and Product Security Leader

HMH

From Challenges to Triumph: Futurizing Legacy Control Systems in Offshore Drilling

Legacy systems don’t last forever. Replacing them is not just an upgrade - it’s a journey through complexity, discovery, and transformation.


Unlike the factory floor, offshore drilling rigs rely on systems that operate miles from help, 24/7, where downtime costs millions and safety is non-negotiable. Still, many rigs still run on aging, custom-built control systems whose time has come and gone.


In this session, you’ll get hard-won, practical insights into:


  • Picking the right moment to start your futurization journey

  • Standardizing platforms when every legacy system was custom-built

  • Tackling compatibility challenges with existing infrastructure and third-party interfaces

  • Designing upgrades for tight timelines in hazardous, hard-to-reach places

  • Uncovering hidden dependencies and undocumented “features” along the way

  • Balancing cutting-edge features with the familiarity operators depend on

  • Navigating the cybersecurity risks of modern IT/OT convergence

  • Making sure your new platform won’t be obsolete tomorrow

  • Managing growing pains against expectations of instant perfection

  • Delivering value and meeting cost targets—even when new technology brings new price tags

  • Mitigating risks before they become costly problems

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